Overcoming the common challenges that manufacturing industries face when implementing industrial automation 

In recent times, the world has witnessed the iconic rise of human-technology interactions in industrial applications through collaborative robots also referred to as “cobots.” Unlike the traditional industrial robots, cobots are free and unbounded by any type of enclosure or border. They are equipped with sensors that gives them the ability to work alongside human staff members in a safe and secure manner. They have more superior skills than their traditional counterparts making them highly reliable.

As the global population continues to rise, the demand for automated technology continues to rise as well.  Many industries have turned to universal-robots.com to improve their overall production rate. The cobots have proven to be an excellent solution to a complex problem. Manufacturing industries however have had their fair share of challenges while implementing robotics. In this article we will take a look at some of the challenges faced and what solutions are been applied to curb these issues.

Challenge in acquiring employees with proper skill set and experience to handle cobots.

Recruiting top talent is an ongoing challenge in the manufacturing industries that use collaborative robots. Access to skilled employees is a key factor that sets successful industries apart from failing ones. As the pioneers in the robotic industry age and retire and the industry needs skilled employees to replace them.

There is an increasingly huge demand for technical experts in programming, app development, data science, artificial intelligence and machine vision expertise. Over the years the growing gap in the skillsets of workers has been expressed as been extremely challenging.

A countless number of manufacturers have adopted a number of solutions such as using sawyer that has been designed for collaborative applications. The cobot is designed for applications through complex tasks by first having a human counterpart guide then successfully completing the rest of the tasks alone.

Companies also pay a premium to acquire talent with skills in demand. In this way, as new roles continue to emerge and skills requirements change, the companies are able to access skilled employees easily.

The cost of automating your industry.

Automating your manufacturing industry can prove to be a very costly exercise for both large, mid-sized and small manufacturing companies. With production costs higher than ever and e-commerce rapidly changing the business environment, manufacturing industries have had to come up with a way to deal with this challenge.

First of all, it’s important that a proper budget is drawn and extensive research on different kinds of cobots is conducted. This will allow companies to compare different kinds of collaborative robots and they will spend on only what they need.

Other companies are approaching this challenge by renting a cobot for a decreased rate than simply buying it outright. This allows companies to swiftly and effectively implement cobots into the industry and still maintain the price within their budget.

Safety concerns.

Sharing a workspace with a collaborative robot that simply roams freely maneuvering through different tasks without any enclosure is a relatively new setup in the manufacturing industry. In the early years of the fourth industrial revolution, sharing a workspace with a cobot was frightening and a number of workers were worried, since they were not familiar with the new technology.

The industrial robots were always fenced off and operated away from humans. It required an adjustment of the way of thinking before humans felt very comfortable working alongside the cobots.  Industries have successfully dealt with these concerns by carrying out a risk assessment with every task deployed. By passing the risk assessment could be a recipe for future problems and disasters within the workspace.

Implementing all risk controls is of great importance when automating your industry. A large number of people make the mistake of considering just a few risk controls and fail to consider the controls that they may deem as not important.

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